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Thread: manual conversion

  1. #1
    VIP Member BuildItYourSelf's Avatar
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    Default manual conversion

    car: 2008 g8 gt

    parts list: will update with changes.

    - list and prices are from greg contact him for price changes -

    The harness is not necessary, but if you don't buy it you will need to buy the connectors for the transmission and run them to the ECM, fuse box and also tie into the cabin harness.
    Name, # Needed, Price
    GXP Transmission 1 $2,679.87
    Clutch jumper harness 1 $37.64
    Clutch pedal assembly 1 $127.51
    master cylinder res. & bracket 1 $7.77
    master to slave pipe 1 $22.21
    Clutch pedal cover 1 $16.77
    M10 drive shaft 1 $358.60
    M10 trans mount 1 $46.53
    M10 trans support 1 $297.10
    trans mount nut 1 $2.88
    trans mount bolt 2 $5.89
    trans mount adapter bolt 2 $3.06
    trans cooler pipe 1 $78.97
    M10 shifter control 1 $131.76
    M10 shifter boot & knob 1 $51.23
    shifter control mount pin 2 $8.10
    shifter control lever pin 1 $2.39
    lever pin retainer 1 $2.39
    shifter boot bolt 2 $5.47
    M10 brake pedal asm. 1 $53.64
    brake pedal mounting bolt 2 $5.87
    09.5 GXP engine trans harness 1 $342.16

    you will also need:
    A tune with a manual trans segment. (I used pat g via efi live autocal)
    A modified bcm that will not look for the tcm (chris white has you covered there)
    rear end with higher gears. the gxp has 3.70 im running 3.45
    - I don't think you want to go lower the that unless you have the power to pull it and traction is an issue.
    --I don't know the calculations right now but when I looked it up the 2.92 rear from a gt using a manual trans will run 90mph at 1200rpm or something like that. (may sound good but keep in mind at 1200rpm our engine probably only makes 60-100hp and is 4000lbs. you would down shift at every hill witch is pointless for a guy who is speeding) and first gear will redline at 60+mph or something crazy like that. it would run like a dog unless you have some crazy power to get it going. but you would get good gas mileage im sure.

    (if someone finds the gear calculations please pm them to me and I will add it)

    tips
    first flash in you tune with holden trans segment
    -if you don't you will be unable to flash because the ecm will not see the tcm and will not take the tune.
    --to solve that problem hook up the auto harness to the ecm and body harness (plug behind the fuse box to include the big gray power plug) auto trans, and make a jump wire to all grounds on the harness, engine, body at battery ground and also the auto trans.

    remove the brake booster completely along with the sound mats to cut the clutch master cylinder hole when your in there changing the auto brake pedal and adding the clutch pedal.

    shifter bolts right in place of the auto shifter. place the shifter from underneath in the hole. put a bolt or 2 in to hold it in place then after you bolt the trans to the engine you can take them out drop the shifter assembly down and put the pins in the linkage. do all of this with loose engine mounts so you can lower the rear of the trans down to get your arms in there. then guide it in place when you lift the rear of the trans up and install the cross member.

    ----


    to start i figured its best to remove the front end because i planned to pull the engine and trans out together.
    from start to engine out time. 4hrs

    856583_627158250632620_831418770_o.jpg861169_629624927052619_132329466_o.jpg858571_630328313648947_630699881_o.jpg

    next i got the engine on the engine stand and took it apart to do the cam, springs and pushrods. time 1.5 hours
    858615_630830233598755_1515366654_o.jpg857053_630857990262646_168707001_o.jpg

    after that i installed the m6 wiring harness then clutch then matted the trans. time 1.5 hours

    893220_632582890090156_1311324620_o.jpg891736_633150120033433_537387547_o.jpg

    after that i wrapped the headers and dried them out and the paint and all that. put boots on the plug wires and went over the assembly checking stuff. time 3 hours. (wrapping headers takes a bit of time to do it right. mostly time during the water out for paint)

    891736_633150120033433_537387547_o.jpg893708_633249216690190_429923073_o.jpg

    next i installed the shifter. time 30mins
    when you do this jump the old shift connector with a wirer. top middle to bottom left when looking at it with the clip down.

    884471_633249250023520_574547450_o.jpg

    then i would have did the clutch pedal but there was a problem.
    the camaro is the only one that comes in an assembly. it works great tho. and a f-ton cheaper. and the plug is in the body harness ready to go. just plug it in.
    sorry no pics.

    next i installed the engine/trans in the car and hooked it all back in. time 4hours.

    883526_633249133356865_369520876_o.jpg

    then installed the drive shaft and started the exhaust work.


    swaping it all over was very easy i did most the work alone.

    big thanks to:
    greg at pace for the parts and all the help
    pat g for the help on the tune and tring to figure out the issues and sending new tunes in short notice.
    chris white for fixing the bcm issue.
    GRRRR8.net for meeting all you nice people who helped out in the project!!!
    Last edited by BuildItYourSelf; 10-09-2013 at 06:17 PM.

  2. Thanks Andrewmata29 thanked for this post
  3. #2
    Beyond Help Seattle09GT's Avatar
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    I have a chubby after reading this thread.
    2009.1 Pontiac G8 GT
    White Hot w/ Onyx interior, Prem Package, Sport Package, Sunroof


    SHOW: Holden badges, backup assist, & gauges, front clip shaved w/ painted lower grilles, clear bra, matte black hood scoops, 35% tint, auto dimming mirror, Homelink, bass bias mod, VG antenna, VIM, Bluetooth, spare w/ Pace jack kit, glovebox light, white fuse covers, Rotofab radiator cover, engine cover custom painted w/ SS trim, billet aluminum trim, SS hood liner, MGP caliper covers, Third Shift Studios plaque, JBL MS-8, JL amps, Morel and Focal speakers, 12" sub, Redline Goods armrest

    GO: Volant CAI, Superchips Cortex 91 tune, BP white catch can, modded lower grille, Solo axle backs; DBA 4000 series rotors; Russell SS brake lines; ATE Blue; Hawk ceramic pads, Camaro SS 20s 245/35F & 275/30R

    0-60 MPH: 5.01 Seconds | 1/4 Mile: 13.354 Seconds @ 105.85 MPH | 279kW / 572Nm DynoJet uncorrected

  4. #3
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    If u have the full M6 harness, do u have to cut and splice wires to make it work?
    2009.5 SBM G8 GT--More mods than I care to talk about...

  5. #4
    VIP Member BuildItYourSelf's Avatar
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    Quote Originally Posted by rocket69GTP View Post
    If u have the full M6 harness, do u have to cut and splice wires to make it work?
    all plug and play. tho only thing that needs cut is the starter relay and crimp the circle eye connecter on.
    that and get the ls3 oil sensor

  6. #5
    Senior Member 427g8gt's Avatar
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    How much for the swap

  7. #6
    VIP Member BuildItYourSelf's Avatar
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    Quote Originally Posted by 427g8gt View Post
    How much for the swap
    around $5000 +clutch and flywheel just to get the trans in.
    thats all new parts tho.

  8. #7
    Beyond Help Seattle09GT's Avatar
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    Quote Originally Posted by BuildItYourSelf View Post
    around $5000 +clutch and flywheel just to get the trans in.
    thats all new parts tho.
    So probably a lot less if you can find a donor Camaro SS that got wrapped around a phone pole.
    2009.1 Pontiac G8 GT
    White Hot w/ Onyx interior, Prem Package, Sport Package, Sunroof


    SHOW: Holden badges, backup assist, & gauges, front clip shaved w/ painted lower grilles, clear bra, matte black hood scoops, 35% tint, auto dimming mirror, Homelink, bass bias mod, VG antenna, VIM, Bluetooth, spare w/ Pace jack kit, glovebox light, white fuse covers, Rotofab radiator cover, engine cover custom painted w/ SS trim, billet aluminum trim, SS hood liner, MGP caliper covers, Third Shift Studios plaque, JBL MS-8, JL amps, Morel and Focal speakers, 12" sub, Redline Goods armrest

    GO: Volant CAI, Superchips Cortex 91 tune, BP white catch can, modded lower grille, Solo axle backs; DBA 4000 series rotors; Russell SS brake lines; ATE Blue; Hawk ceramic pads, Camaro SS 20s 245/35F & 275/30R

    0-60 MPH: 5.01 Seconds | 1/4 Mile: 13.354 Seconds @ 105.85 MPH | 279kW / 572Nm DynoJet uncorrected

  9. #8
    Beyond Help
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    No because that's what I tried to do. The trans is different enough to be a pita. Just get the new parts and be done with it. He and I are basically stick at the same point - trying to get the electronics working.
    2008 GT - 2300 Maggie, Comp cam, ARH LTs, staggered Breyton GTS, 6spd Manual conversion DONE!!.
    From previous owner: 552 RWHP, 589 RWTQ; Tuned by Patrick G via EFI live Autocal

  10. #9
    Moderator travis gore's Avatar
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    thanks for sharing.
    2009 Karma Metallic G8 GT The best gift you can give to someone is your time,because you're giving them something that you can never get back

  11. #10
    Lucky SOB G8GT721's Avatar
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    Which clutch did you go with?

    2008 White Hot G8 GT

    (new)499RWHP/474RWTQ Mustang Dyno
    (old)451RWHP / 498RWTQ Mustang Dyno
    1/4=11.400@118.7 17" Drag Radials, stall, cam 1.77 60'
    1/4=12.004@120.6 17" Drag Radials 2.03 60'
    1/4=12.270 @118.3 on 18" All Seasons 2.08 60'
    SLOWHAWK Tuned

    If you can't say anything intelligent, say something loud and stupid
    My Garage

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