6 Speed Auto Trans - REPAIR Info

[Crazy Paul]

See Also: Thread: 6 Speed Auto Trans - Technical Info
http://forum.grrrr8.net/showthread.php?t=36512

REPAIR INFO (On Vehicle)

Transmission Control Lever Knob Replacement
http://www.grrrr8.net/crazypaul/Ra.pdf

Shift Control Linkage Replacement
http://www.grrrr8.net/crazypaul/Rb.pdf

Shift Control Linkage Adjustment
http://www.grrrr8.net/crazypaul/Shif...Adjustment.pdf

Transmission Control Replacement
http://www.grrrr8.net/crazypaul/Rc.pdf

Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
http://www.grrrr8.net/crazypaul/Rd.pdf

Automatic Transmission Fluid Pressure Test Hole Plug Replacement
http://www.grrrr8.net/crazypaul/Re.pdf

Automatic Transmission Electrical Connector Passage Sleeve Replacement
http://www.grrrr8.net/crazypaul/Rf.pdf

Automatic Transmission Fluid, Fluid Pan and/or Filter Replacement
http://www.grrrr8.net/crazypaul/Rg.pdf

Transmission Mount Inspection
http://www.grrrr8.net/crazypaul/Rh.pdf

Transmission Mount Replacement
http://www.grrrr8.net/crazypaul/Ri.pdf

Case Extension and Seal Replacement
http://www.grrrr8.net/crazypaul/Rj.pdf

Transmission Output Shaft Seal Replacement
http://www.grrrr8.net/crazypaul/Rk.pdf

Manual Shift Shaft and Seal Replacement
http://www.grrrr8.net/crazypaul/Rl.pdf

Manual Shift Detent Lever and Park Pawl Actuator Replacement
http://www.grrrr8.net/crazypaul/Rm.pdf

Control Solenoid Valve and Transmission Control Module Assembly Replacement
http://www.grrrr8.net/crazypaul/Rn.pdf

Control Valve Lower Body and Upper Body Replacement
http://www.grrrr8.net/crazypaul/Ro.pdf

Input and Output Speed Sensor Replacement
http://www.grrrr8.net/crazypaul/Rp.pdf

Transmission Converter Cover Replacement
http://www.grrrr8.net/crazypaul/Rq.pdf

Transmission Replacement
http://www.grrrr8.net/crazypaul/Rr.pdf

Torque Converter Replacement
http://www.grrrr8.net/crazypaul/Rs.pdf

Torque Converter Fluid Seal Replacement
http://www.grrrr8.net/crazypaul/Rt.pdf

Automatic Transmission Shift Lock Control Actuator Replacement
http://www.grrrr8.net/crazypaul/y45.pdf

Transmission Fluid Cooler Hose/Pipe Replacement
http://www.grrrr8.net/crazypaul/y46.pdf

[Crazy Paul]

See Also: Thread: 6 Speed Auto Trans - Technical Info
http://forum.grrrr8.net/showthread.php?t=36512

REPAIR INFO (Off Vehicle)

Torque Converter Removal and Holding Fixture Installation
http://www.grrrr8.net/crazypaul/y1.pdf

Case Extension Assembly Removal
http://www.grrrr8.net/crazypaul/y2.pdf

Transmission Fluid Pan, Filter and Electrical Connector Passage Sleeve Removal (6L80)
http://www.grrrr8.net/crazypaul/y3.pdf

Control Valve Body Assembly Removal
http://www.grrrr8.net/crazypaul/y4.pdf

Torque Converter Housing with Fluid Pump Removal
http://www.grrrr8.net/crazypaul/y5.pdf

1-2-3-4 and 3-5 Reverse Clutch Assembly and 4-5-6 Clutch Assembly Removal
http://www.grrrr8.net/crazypaul/y6.pdf

Center Support, Output Carrier and Output Shaft Removal
http://www.grrrr8.net/crazypaul/y7.pdf

Manual Shift Shaft and Parking System Components Overhaul
http://www.grrrr8.net/crazypaul/y8.pdf

Manual Shift Shaft Seal Replacement
http://www.grrrr8.net/crazypaul/y9.pdf

Output Shaft Seal Replacement
http://www.grrrr8.net/crazypaul/y10.pdf

Case Inspection
http://www.grrrr8.net/crazypaul/y11.pdf

Output Shaft Disassemble
http://www.grrrr8.net/crazypaul/y12.pdf

Output Shaft Assemble
http://www.grrrr8.net/crazypaul/y13.pdf

Output Carrier Assembly Overhaul (6L80)
http://www.grrrr8.net/crazypaul/y14.pdf

Output Carrier to Output Shaft Assemble
http://www.grrrr8.net/crazypaul/y15.pdf

2-6 Clutch Overhaul (6L80)
http://www.grrrr8.net/crazypaul/y16.pdf

Low and Reverse Clutch Overhaul
http://www.grrrr8.net/crazypaul/y17.pdf

4-5-6 Clutch Dampener Overhaul
http://www.grrrr8.net/crazypaul/y18.pdf

4-5-6 Clutch Overhaul (6L80)
http://www.grrrr8.net/crazypaul/y19.pdf

4-5-6 Clutch Backing Plate Retaining Ring Measurement
http://www.grrrr8.net/crazypaul/y20.pdf

1-2-3-4 and 3-5 Reverse Clutch Overhaul
http://www.grrrr8.net/crazypaul/y21.pdf

1-2-3-4 Clutch Backing Plate Retaining Ring Measurement
http://www.grrrr8.net/crazypaul/y22.pdf

3-5 Reverse Clutch Backing Plate Retaining Ring Measurement
http://www.grrrr8.net/crazypaul/y23.pdf

Torque Converter Housing with Fluid Pump Disassemble
http://www.grrrr8.net/crazypaul/y24.pdf

Fluid Pump Cover Cleaning and Inspection (6L80/6L90)
http://www.grrrr8.net/crazypaul/y25.pdf

Transmission Fluid Pump Cleaning and Inspection
http://www.grrrr8.net/crazypaul/y26.pdf

Torque Converter Housing Cleaning and Inspection
http://www.grrrr8.net/crazypaul/y27.pdf

Torque Converter Fluid Seal Replacement
http://www.grrrr8.net/crazypaul/y28.pdf

Transmission Fluid Cooler Pipe Seal Replacement
http://www.grrrr8.net/crazypaul/y29.pdf

Fluid Pump Selective Measurement
http://www.grrrr8.net/crazypaul/y30.pdf

Torque Converter Housing with Fluid Pump Assemble
http://www.grrrr8.net/crazypaul/y31.pdf

Fluid Pump Cover Installation
http://www.grrrr8.net/crazypaul/y32.pdf

Control Valve Body Assembly Disassemble
http://www.grrrr8.net/crazypaul/y33.pdf

Control Valve Lower Body Assembly Cleaning and Inspection
http://www.grrrr8.net/crazypaul/y34.pdf

Control Valve Upper Body Assembly Cleaning and Inspection
http://www.grrrr8.net/crazypaul/y35.pdf

Control Valve Body Assembly Assemble
http://www.grrrr8.net/crazypaul/y36.pdf

Center Support, Output Carrier and Output Shaft Installation
http://www.grrrr8.net/crazypaul/y37.pdf

1-2-3-4 and 3-5 Reverse Clutch Assembly and 4-5-6 Clutch Assembly Installation
http://www.grrrr8.net/crazypaul/y38.pdf

Torque Converter Housing with Fluid Pump Installation
http://www.grrrr8.net/crazypaul/y39.pdf

Control Valve Body Assembly Installation
http://www.grrrr8.net/crazypaul/y40.pdf

Automatic Transmission Electrical Connector Passage Sleeve Installation
http://www.grrrr8.net/crazypaul/y41.pdf

Fluid Filter and Manual Shift Detent Assembly Installation
http://www.grrrr8.net/crazypaul/y42.pdf

Transmission Fluid Pan Installation
http://www.grrrr8.net/crazypaul/y43.pdf

Torque Converter Installation and Holding Fixture Removal (6L80/6L90)
http://www.grrrr8.net/crazypaul/y44.pdf

[Chewy]

Holy hell man! Great info thanks!

[gtomanohio]

awesome paul thanks

[00 Trans Ram]

Also thought that this might be helpful. Video of a webinar put on by the Automatic Transmission Rebuilders Association (ATRA).

https://www.youtube.com/watch?v=jXdvWQS-a5E

[00 Trans Ram]

FYI, anytime the TEHCM is removed, you have to replace the Filter Plate.

[-Ray-]

AUTOMATIC TRANSMISSION

5L40-E for V6

96042712 Detent Plate
96042860 Extension Housing
96042861 Extension Housing Gasket
96041851 Extension Housing Seal
96042983 Flange
96042984 Flange
96042986 Gasket Kit
8654701 Magnet
96042963 Main Control Valve Body
96042540 Neutral Safety Switch
92191948 Oil Cooler Inlet Hose
92191949 Oil Cooler Outlet Hose
96041864 Oil Pan Drain Plug
96041849 O Ring
90528145 O Ring
8677884 Output Shaft Bearing
96042945 Overhaul Kit
96042793 Plug
10478146 Pressure Control Solenoid
90528145 Seal
96041866 Shift Control Solenoid
96041860 Speed Sensor
96042599 Torque Converter Clutch Solenoid
96043233 Transmission
96042971 Transmission Case
92196977 Transmission Control Unit
92191917 Transmission Oil Cooler (V6 Radiator Assembly)
96042545 Transmission Oil Filter
96043177 Transmission Oil Pan
96042862 Transmission Oil Pan Gasket
96042847 Wiring Harness

5L40-E for V6 ... Converter,Pump, & Clutches
96042809 Center Support
96042806 Direct & Reverse Clutch
96042700 Direct Clutch Hub
96042807 Forward Clutch Assembly
96042698 Input Sun Gear Shaft
96042702 Intermediate Clutch Hub
96042704 Low Clutch Roller
96042841 Output shaft
96042808 Overdrive Clutch Drum
96042707 Reaction Carrier
96042705 Thrust Bearing
96042708 Thrust Bearing
96042701 Thrust Washer
96042971 Transmission Oil Pump


.................................................. ...


6L80-E for V8
17803868 Transmission

Case,Converter & Oil Pan
24226788 Extension
24228886 Extension Housing Oil Seal
24242341 Manual Detent Lever
24236927 Seal Kit
24239789 Torque Converter
24236932 Transmission Oil Filter
24239528 Transmission Oil Pan

Clutch Assemblies
24224724 Center Support Seal Ring
24238004 Clutch Hub
24233732 Clutch Hub Thrust Bearing
24224164 Clutch Hub Thrust Bearing
24236874 Input Carrier
24224404 Input Sun Gear
24224405 Input Sun Gear Bearing
24239392 Output Shaft
24224668 Output Shaft Thrust Bearing
24224188 Thrust Bearing
24232409 Thrust Washer
24238905 Turbine Shaft Thrust Bearing

Control Valve
24232240 Control Valve Body Lower
24231442 Control Valve Body Upper
24242938 Shift Switch Assemby
24241890 Solenoid Assemby
24236934 Solenoid Spacer Plate
24238417 Speed Sensor
24245720 Valve Body Plate

Low & Reverse Clutch
24224175 Backing Plate
24232457 Center Support
24224172 Clutch Piston
24224732 Clutch Spring
24235460 Friction Plate
24224733 Retainer Ring
24224737 Retaining Ring
24232496 Steel Plate

1-4 & 3-5 Reverse Clutch
24224149 Clutch Backing Plate
24222632 Clutch Backing Plate
24226393 Clutch Bearing
24237185 Clutch Housing
24238700 Clutch Piston
24238696 Clutch Piston
24224708 Clutch Piston Seal
24224707 Clutch Piston Spring
24235681 Friction Plate
24224147 Friction Plate
24238698 Housing
24240195 Retaining Ring
24240201 Retaining Ring
24237851 Seal Kit
24232498 Steel Plate
24238701 Steel Plate
24239828 Waved Plate
24239615 Waved Plate

2 - 6 Clutch
24224171 Backing Plate
24232457 Center Support
24240221 Friction Plate
24232994 Retaining Ring
24235463 Retaining Ring
24224725 Spring
24232497 Steel Plate
24224659 Waved Plate

4 - 6 Clutch & Turbine Shaft
24240654 Clutch Backing Plate
24237556 Clutch Housing
24224714 Clutch Spring
24224158 Friction Plate
24237851 Retainer Plate
24233406 Retainer Ring Selective
24224648 Steel Plate
24219390 Turbine Shaft O - Ring
24224655 Turbine Shaft Seal Ring
24224647 Waved Plate

Cooler & Lines
92191948 Hose, inlet
92191949 Hose, outlet
92190644 Pipe Assembly
92218904 Pipe Assembly
92191918 Transmission Oil Cooler (Radiator Assembly)

Oil Pump & Converter Housing
24236120 Converter Housing
24237531 Torque Converter Seal
24236939 Transmission Oil Pump

Park Lock Linkage
24234562 Manual Detent Lever
24242085 Parking Pawl Actuator
24225445 Shift Shaft Seal

Part information contributor: HSV-GTS-300 (Paul)

[MongosG8]

Great info! ..Thanks Ray!

[johnbell2]

thanks... would it be possible to merge this info into the trans repair sticky?

[-Ray-]

Merged.